Diamond Layer 0.4-0.6mm PCD INSERTS Cutting Components Engineered to Deliver Superior Wear Resistance and Long Tool Life

Product Description:

The PCD Blank, model 1.6-FS, is a high-quality cutting tool component designed to meet the demanding needs of various industrial applications. Manufactured using the sintered bonding method with a carbide substrate, this product offers exceptional durability, precision, and performance. The advanced sintering process ensures that the diamond particles are firmly embedded within the carbide base, providing excellent wear resistance and stability during cutting operations.

One of the key features of this PCD Blank is its availability in various sizes, making it a versatile choice for different machining requirements. Whether you need a smaller dimension for intricate work or a larger size for heavy-duty cutting, this product can accommodate your needs. The flexibility in size options allows manufacturers and machinists to select the perfect fit for their specific applications, enhancing efficiency and reducing downtime.

The diamond thickness of the PCD Blank ranges from 0.5mm to 0.8mm, offering an optimal balance between toughness and sharpness. This thickness ensures that the tool maintains its cutting edge for longer periods, resulting in consistent performance and fewer tool changes. Additionally, the diamond layer thickness varies between 0.4mm and 0.6mm, providing a robust surface that can withstand abrasive materials and high-speed cutting environments.

PCD Inserts and PCD Discs are widely recognized for their superior cutting capabilities, and this PCD Blank serves as an essential precursor in the manufacturing of these tools. The high-quality diamond layer and carbide substrate combination make this product ideal for fabricating PCD Inserts that are used in precision cutting, milling, and drilling operations. Similarly, it is well-suited for producing PCD Discs that require excellent wear resistance and a sharp cutting edge to perform efficiently in demanding industrial processes.

By utilizing this PCD Blank, tool manufacturers can produce PCD Inserts with enhanced mechanical properties and extended tool life. The sintered bonding method ensures a strong bond between the diamond layer and the carbide substrate, which is critical for maintaining tool integrity under extreme working conditions. This results in PCD Inserts that offer superior performance in cutting non-ferrous metals, composites, and abrasive materials.

Moreover, the PCD Blank’s consistent quality and precise specifications enable the production of PCD Discs that deliver smooth and accurate cuts. These discs are essential in industries such as automotive, aerospace, and woodworking, where precision and reliability are paramount. The ability to customize the size and thickness of the diamond layer allows manufacturers to tailor PCD Discs to meet the specific needs of various cutting applications.

In summary, the PCD Blank model 1.6-FS is a versatile and robust solution for producing high-performance PCD Inserts and PCD Discs. Its sintered bonding method with a carbide substrate, combined with a diamond thickness of 0.5 to 0.8mm and a diamond layer thickness of 0.4 to 0.6mm, ensures exceptional durability and cutting efficiency. Available in various sizes, this product offers flexibility and adaptability to suit a wide range of industrial machining tasks, making it an indispensable component in the manufacturing of premium cutting tools.

Applications:

The CTSTC PCD Blank, model 1.6-10W, is an essential component for various industrial applications requiring high precision and durability. Originating from China, this product is designed with superior craftsmanship and advanced technology, making it an ideal choice for manufacturers and fabricators seeking reliable PCD inserts. With a total thickness ranging from 0.5mm up to 10mm and an available diamond layer thickness between 0.4 to 0.6mm, the CTSTC PCD Blank ensures exceptional wear resistance and cutting performance.

PCD inserts, including the CTSTC 1.6-FS model, are widely used in industries such as automotive, aerospace, woodworking, and electronics for machining non-ferrous metals, composites, and abrasive materials. The precise grain size of 10u enhances the sharpness and longevity of the cutting edge, making these PCD blanks suitable for high-speed machining and finishing operations. These blanks serve as the foundation for custom PCD inserts tailored to specific machining needs, providing versatility and cost-effectiveness in production.

Packaging in sturdy plastic boxes guarantees the safe delivery of each PCD blank, preventing damage during transportation. The supply ability of 1000 pieces per day ensures that CTSTC can meet urgent and bulk order demands efficiently. Customers can enjoy a minimum order quantity of just one piece, making it accessible for small-scale operations and prototyping, while pricing remains negotiable to accommodate various budget requirements.

Typical application scenarios for CTSTC PCD inserts and blanks include precision turning, milling, and drilling tasks in manufacturing plants focused on high-volume production. Their excellent thermal conductivity and hardness make them perfect for machining abrasive materials like aluminum alloys, copper, and fiber-reinforced plastics. Additionally, these PCD blanks are ideal for use in tooling workshops where custom PCD inserts are crafted to meet unique machining challenges.

With a delivery time of only 5-10 days and flexible payment terms such as TT, LC, or Western Union, CTSTC ensures a smooth and efficient purchasing experience. Whether for replacing worn-out inserts or producing new custom tools, the CTSTC PCD blank is a dependable choice that supports improved machining efficiency, extended tool life, and superior surface finish quality. Its adaptability across diverse industrial sectors makes it a valuable asset in modern manufacturing environments.

Support and Services:

Our Product Technical Support and Services for the PCD Blank include comprehensive assistance to ensure optimal performance and customer satisfaction. We offer detailed product documentation, troubleshooting guides, and software updates to keep your PCD Blank operating smoothly. Our technical support team is equipped to provide expert advice on installation, configuration, and maintenance. Additionally, we provide training sessions and resources to help you maximize the benefits of your PCD Blank. For any technical issues, we recommend consulting our online knowledge base or reaching out through our support portal for timely resolutions.

FAQ:

Q1: What is the brand and model number of the PCD Blank product?

A1: The PCD Blank is manufactured by the brand CTSTC, and the model number is 1.6-10W.

Q2: Where is the PCD Blank product made?

A2: The PCD Blank is made in China.

Q3: What is the minimum order quantity for the PCD Blank?

A3: The minimum order quantity for the PCD Blank is 1 piece.

Q4: How is the PCD Blank packaged for delivery?

A4: The PCD Blank is packaged in a plastic box to ensure protection during shipping.

Q5: What are the payment terms and delivery time for the PCD Blank?

A5: Payment can be made via TT, LC, or Western Union. The delivery time is typically between 5 to 10 days.

Q6: What is the supply ability for the PCD Blank?

A6: The supply ability for the PCD Blank is 1000 pieces per day.

Q7: Is the price for the PCD Blank fixed?

A7: The price for the PCD Blank is negotiable depending on the order quantity and other factors.