500pcs Vacuum Brazing Machine Optimal Brazing Process with Vacuum Technology

Product Description:

The PCD/PCBN Tools Vacuum Brazing Machine is a state-of-the-art piece of vacuum soldering equipment designed specifically to meet the demanding requirements of modern tool manufacturing and repair processes. Engineered with precision and efficiency in mind, this machine offers superior vacuum brazing capabilities that ensure high-quality joints, enhanced tool longevity, and reliable performance in industrial applications.

At the heart of this advanced vacuum brazing machine is a robust rotary vane vacuum pump, which is integral to achieving an ultra-clean and controlled environment during the brazing process. This pump efficiently evacuates air and contaminants, allowing the vacuum chamber to reach an impressive maximum vacuum rate of 10 ^-2 Pa. Such a high vacuum level is critical for preventing oxidation and ensuring the metallurgical integrity of brazed joints on PCD/PCBN tools, which are sensitive to atmospheric gases during heating.

The vacuum process employed by this equipment encompasses multiple essential stages: cleaning, fixing, drying, and brazing. Each stage is carefully controlled and optimized to guarantee that the tools are prepared perfectly before the brazing operation. During the cleaning phase, residual oils and impurities are removed, which is crucial for achieving consistent brazing quality. The fixing and drying stages stabilize the components and eliminate moisture, reducing the risk of defects or imperfections in the final product.

Heating within the vacuum chamber is generated by 18 precisely arranged halogen tubes, providing uniform and rapid thermal energy distribution. This heating source enables the brazing process to be conducted at controlled temperatures, ensuring that the PCD/PCBN tools are securely bonded without thermal damage. The use of halogen tubes also offers energy efficiency and fast response times, contributing to overall process productivity.

One of the standout features of this PCD/PCBN Tools Vacuum Brazing Machine is its high brazing capacity. It is capable of processing up to 500 pieces in a single batch, making it ideal for high-volume production environments. This capability not only enhances throughput but also reduces operational costs by minimizing cycle times and maximizing equipment utilization.

In summary, this vacuum soldering equipment is an indispensable tool for manufacturers and service providers specializing in PCD/PCBN tool fabrication and refurbishment. Its combination of a rotary vane vacuum pump, comprehensive vacuum process stages, high maximum vacuum rate, efficient halogen tube heating, and substantial brazing ability positions it as a leading solution in the industry. By investing in this PCD/PCBN Tools Vacuum Brazing Machine, users can expect improved brazing quality, increased production efficiency, and consistent performance that meets the highest industrial standards.

Technical Parameters:

Applications:

The CTSTC Vacuum Brazing Machine, model ZT-ZKHJ180, is an advanced Diamond Vacuum Brazing Device designed to meet the demanding requirements of various industrial applications. Originating from China and certified with CE, this high-quality equipment offers exceptional brazing capabilities, making it an ideal choice for precision brazing tasks. With a brazing capability of approximately 600 CNGA1204 pieces per cycle, it is perfectly suited for high-volume production environments requiring consistent and reliable results.

This Vacuum Brazing Machine employs a state-of-the-art vacuum brazing process within a quartz glass tube chamber, ensuring optimal thermal uniformity and minimizing contamination. The machine operates under a vacuum level of ≤5Pa and achieves a maximum vacuum rate of 10^-2 Pa, providing a controlled environment essential for high-quality brazing. As a high temperature vacuum welder, the ZT-ZKHJ180 is capable of handling intricate and sensitive components that demand precise temperature and atmosphere control.

The CTSTC ZT-ZKHJ180 Vacuum Brazing Machine is widely used in occasions such as the manufacturing of cutting tools, automotive parts, aerospace components, and electronics, where the integrity of brazed joints is critical. It is especially beneficial in applications involving hard materials and diamond tooling, where the diamond vacuum brazing device ensures strong, durable bonds without compromising the material properties.

In scenarios where high-temperature resistance and cleanliness are paramount, such as in the production of carbide inserts or precision tools, this vacuum brazing machine excels by delivering consistent quality with minimal oxidation or contamination. Its packaging in a sturdy plywood box ensures safe transportation, with a delivery time of 45-60 days and flexible payment terms including TT, LC, and Western Union, accommodating various buyer requirements.

Whether used in research and development labs or large-scale manufacturing plants, the CTSTC Vacuum Brazing Machine ZT-ZKHJ180 stands out as a reliable, efficient, and technologically advanced solution. Its negotiable price and minimum order quantity of just one unit make it accessible for a wide range of customers seeking to improve their brazing processes with a trusted diamond vacuum brazing device and high temperature vacuum welder.

Customization:

CTSTC offers customized services for the Vacuum Brazing Machine, model ZT-ZKHJ180, designed and manufactured in CHINA. This Tungsten Carbide Vacuum Brazing Machine is certified with CE, ensuring high quality and safety standards.

Our PCD/PCBN Tools Vacuum Brazing Machine is equipped with a reliable Rotary Vane Pump, achieving a maximum vacuum rate of 10 ^-2 Pa, ideal for precise and efficient brazing processes. The brazing cycle time can be customized between 10 to 60 minutes to meet your specific production needs.

The Automatic Vacuum Machine for PCD/PCBN tools has compact dimensions of 1600*950*900, making it suitable for various industrial environments. We provide flexible pricing options, with the price negotiable based on your order quantity, starting from a minimum order quantity of 1 unit.

Packaging is done securely in a plywood box to ensure safe delivery within 45 to 60 days. Payment terms include TT, LC, and Western Union to accommodate your preferred transaction method.

Contact us to customize your Vacuum Brazing Machine to suit your production requirements with CTSTC’s expert support and advanced technology.